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  Railroad Home
    Why I got Back into it
    Inspiration: Don Adams
    Details
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        Kit-Bashed H7b Consolidation
          Disassembly
          Boiler - First Version
          Boiler - Second Version
          Domes
        Scratch-built I2 Decapod
        I1 Russian Decapod
        Shay
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    WMRY References
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    Moore-Keppel Prototype Photos
    Workshop, Tools, CNC, Casting

 

Boiler (First Version)

Here's a piece of plastic tubing that will be used to form the new boiler.  It is slightly longer than the old version, and larger at both ends, but roughly the same width in the middle.  It is slightly oversize to account for the very slight resin and mold shrinkage.  Also, I have no plans to work from, so this is all eyeballed based on photos in the references mentioned on the first page of this section.

 

Here's the new smokebox sitting on the riveter.  I had to do 5 rows of parallel rivets for the smokebox.  The plastic is .010" styrene sheet.  I squared it up on the riveter using a machinest's square and my L-ruler.  The riveter only has horizontal movement controls, so for each row, I had to untape the styrene, move it, square it back up and start over.

 

Here is the new smokebox, all riveted and installed on the boiler tube.  Luckily, the rest of the boiler shell is pretty much rivetless.  The Sensipress makes riveting much easier, but it is still tedious work.  That's one of the things that really made me step back from working on the I2.  The I2 has an enormous tender with a ton of rivets.  Maybe someday I'll set up for photo-etching and I'll do things like this in brass; it is much easier to copy and paste in a computer program than in real life <g>.  For an idea of scale, that green tube propping up the smokebox is one of my hobby knives (about the size of a pen)

 

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